Extrusion Lines with Integrated Quality Management Systems and Production Data Analysis
Single Access, Fully Integrated System:
Extrusion lines with fully integrated Quality Control Management Systems with accessible and exportable data are now available from Boston Matthews.
Using Boston Matthews’ own SMART Control System technology as the main platform and central control unit, several additional ‘Quality Management Systems’ are capable of being fully integrated into a single operating interface. This eliminates the need for separate mounting and interfacing of additional processing hardware normally associated with secondary or tertiary quality monitoring systems. Processing Data, including the ‘standard SMART Control Extrusion Data’ is collated and stored into a single seamless unit (SMART) for export to either an already established SPC data interface or tailored to meet the exact requirements of the organisation. Such Quality Control Systems include but are not limited to Wall Thickness Measurement; Tube Diameter Measurement Control; Lump Recognition; Defect Analysis; and Loss in Weight.
Boston Matthews Sales Director Simon Brookes states "We developed the SMART System several years ago when the ability to access production data for analytical purposes was a wishful luxury and considered to be only necessary for certain industries and multi-national organisations. This is no longer the case as more and more manufacturers are turning to factual historical data as a means of monitoring and improving their production. Boston Matthews design and manufacture the complete extrusion line and therefore understand the entire extrusion process from ‘resin-in’ to ‘product-out’. Combining this knowledge and understanding together with our latest technology we are able to integrate all technologies and present the user with a complete ‘extrusion manufacturing cell’ with statistical analysis which they can monitor, store and base practical production decisions upon.
Improved Quality and Reduced Operating Costs:
With ever greater pressures from increasing resin prices, rising energy bills and limited skilled operator’s production and plant managers must scrutinize every element of their operation. The only effective way of doing this is through statistical data analysis. Access to this data in conjunction with the precision extrusion technology (AC Flux Vector Control and Servo Control) found throughout Boston Matthews Extrusion Lines enable the processor to achieve higher, more consistent ‘guaranteed’ production whilst greatly reducing scrap levels, and overall operating costs.